Project Gallery

From sanitary food processing lines to high-demand manufacturing environments, TM Process & Controls, Inc. designs and delivers solutions built to perform. Our project gallery offers a look at how our design-build approach, engineering expertise, and automation capabilities come together to help clients improve efficiency, increase reliability, and meet production goals.

Packaging OT Network Backbone Upgrade

SERVICES PROVIDED:

OT Network Design & Engineering; Industrial Network Hardware Supply; Configuration & Commissioning; Network Documentation & Asset Mapping

Project Details

Blending PLC Migration – Industrial Minerals Facility

SERVICES PROVIDED:

Project Management; Control System Design & Programming; PLC-5 to ControlLogix Conversion; HMI Replication & Integration; Commissioning & Startup Support

Project Details

GEA Decanter Installation for Premium Winery

SERVICES PROVIDED:

Mechanical installation and utility tie-ins; Structural support fabrication and installation; Piping for compressed air, cold water, and product transfer; Equipment installation and startup support; P&IDs and equipment documentation

Project Details

Control System Stabilization & Optimization – California Rice Mill

SERVICES PROVIDED:

On-site engineering assessment; Remote access setup support; Control system backup and security enhancements; Alarm and HMI optimization; Logic troubleshooting and operational improvements; Safety system testing; SLC to CompactLogix migration proposal

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Digital Foundation for Biologics Manufacturing

SERVICES PROVIDED:

Onsite Controls Engineering Support; User Requirements Specification Development; Network Infrastructure Evaluation; Data Source Mapping; RFQ Preparation for System Integration

Project Details

Thermal Process Audit – Bottling Facility

SERVICES PROVIDED:

On-site thermal process audit; PID loop tuning and process control adjustments; PLC and HMI modifications; Equipment troubleshooting and tuning; System instrumentation recommendations; Standard Work Instructions and training guidance

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Crafting Bubbles: Sparkling Wine Skid for Wander + Ivy

SERVICES PROVIDED:

Custom Skid Design & Fabrication; PLC & HMI Programming; P&ID Development; Electrical Panel Design; Onsite Commissioning & Training; Start-Up Support; Automation Integration

Project Details

Bulk Tank Expansion & Automation – Midwest Bottling Plant

SERVICES PROVIDED:

Full tank design coordination; Mechanical & electrical scope development; Controls and automation engineering; PLC, HMI; Historian & Batch system integration; Clean-in-Place (CIP) integration and support; Piping; heat trace, insulation, and pipe rack installation; Commissioning, testing, and operator/maintenance training; Process documentation and redline deliverables

Project Details

Explosion-Rated Chilled Filtration Skid for Spirits Facilit

SERVICES PROVIDED:

Design and fabrication of a Class I, Div 1-rated chilled filtration skid (CFS#2); Pre- and post-filtration, depth filtration, heat recovery, and integrated control; Automation and PLC/HMI programming tied into existing plant SCADA and Historian; Mechanical, electrical, and instrumentation installation; Start-up, testing, and training support

Project Details

Vodka Line Control System Upgrade

SERVICES PROVIDED:

Electrical Design & Drafting; PLC Programming & Modernization; HMI Development; Field Startup & Commissioning Support

Project Details

USVI Spirits Facility – Power System Safety Study

SERVICES PROVIDED:

Short Circuit Analysis; Arc Flash Study and Labeling; Protective Device Coordination; On-site Data Collection; Report Generation & Time-Current Curves (TCCs)

Project Details

Control System Modernization for Enhanced Industrial Uptime

SERVICES PROVIDED:

Controls system audit; Software compatibility checks; Firmware updates; FEED studies for 27 OT assets; HMI migration from Wonderware to PlantPAx; PLC programming to client standards; 24/7 onsite controls support

Project Details

Hot Water Batch Skid for Beverage Production – Florida

SERVICES PROVIDED:

Custom Skid Fabrication; Process Design & Engineering; Controls & Automation Programming; Equipment Specification & Integration

Project Details

Dual-Circuit CIP System for Beverage Facility

SERVICES PROVIDED:

Custom CIP skid design and fabrication; PLC & HMI programming; SCADA integration and reporting; Field commissioning and training; Engineering documentation and deliverables

Project Details

Form Mixing System Automation – Laying the Foundation for Scalable Production

SERVICES PROVIDED:

Control System Design; PLC Programming (ControlLogix); HMI Development (Ignition); P&ID Development; Electrical Design Support

Project Details